Mechanical Operations - Engineering

Q1:

Ball mill is used for

A crushing

B coarse grinding

C fine grinding

D attrition

ANS:C - fine grinding

A ball mill is primarily used for fine grinding.

Explanation:

  • Ball Mill: A ball mill is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials, and paints. It operates by rotating a cylinder with steel grinding balls, causing the balls to fall back into the cylinder and onto the material to be ground.
  • Purpose:
    • Crushing: Ball mills are not typically used for primary crushing but rather for refining crushed materials.
    • Coarse Grinding: Although ball mills can handle larger feed sizes, their primary function is not coarse grinding but rather fine grinding.
    • Fine Grinding: Ball mills are widely used for fine grinding of materials. They are efficient in grinding down to very small particle sizes, typically in the micron or sub-micron range.
    • Attrition: While some attrition may occur due to the tumbling action of the grinding media (balls) inside the mill, ball mills are not specifically designed for attrition.
  • Applications:
    • Ball mills are commonly used in mineral processing, cement, ceramics, and chemical industries for fine grinding applications where particle size reduction and homogenization of materials are required.
Therefore, a ball mill is primarily used for fine grinding, making it suitable for achieving finer particle sizes and refining materials rather than crushing or coarse grinding.