Mechanical Operations

Q1: Production rate __________ with increased fineness, with a given energy input to the size reduction machine.

A decreases

B increases

C remains unchanged

D may increase or decrease; depends on the machine

ANS:A - decreases

Production rate decreases with increased fineness, given a constant energy input to the size reduction machine. Here's why:

  1. Energy Input and Fineness:
    • Achieving finer particle sizes in size reduction processes requires more energy input.
    • As the desired fineness increases, the energy required to break down the material into smaller particles also increases.
  2. Impact on Production Rate:
    • With a fixed amount of energy input (e.g., from a crusher, grinder, or mill), the machine can achieve a certain production rate.
    • However, as the machine is required to achieve finer particle sizes (higher fineness), it needs to spend more energy on each particle.
    • This increased energy per particle reduces the overall production rate because the machine cannot process as many particles per unit of time compared to coarser grinding operations.
  3. Practical Observations:
    • In industrial practice, operators often adjust the fineness of the output based on process requirements.
    • Increasing fineness typically leads to slower throughput or production rates due to the increased energy required per unit of material processed.
Therefore, under constant energy input conditions, the production rate generally decreases as the desired fineness increases in size reduction operations.



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