Q1: Castability of aluminium is increased by the addition of __________ in it.

ANS:A - silicon

The castability of aluminum can be increased by the addition of silicon. Silicon is commonly added to aluminum alloys to improve their castability by modifying the microstructure and reducing the tendency for hot tearing or cracking during casting processes. It also enhances fluidity, reduces shrinkage, and improves the machinability of aluminum alloys. Silicon is a common alloying element added to aluminum to improve its properties, particularly in terms of castability and mechanical strength. Here's how silicon influences the properties of aluminum alloys:

1. Improved Fluidity: Silicon increases the fluidity of molten aluminum, allowing it to flow more easily into complex molds during casting processes. This improved fluidity helps in filling intricate mold cavities, resulting in better casting quality with fewer defects.
2. Reduced Shrinkage: Silicon helps to reduce the overall shrinkage of aluminum during solidification. This is beneficial in casting applications where dimensional accuracy is crucial, as it minimizes the likelihood of shrinkage-related defects such as porosity or voids in the final casting.
3. Enhanced Strength: Silicon strengthens aluminum alloys, particularly in the cast condition. It forms solid solution strengthening, which effectively increases the strength of the aluminum matrix. This improvement in strength makes silicon-containing aluminum alloys suitable for applications requiring higher mechanical properties.
4. Control of Grain Structure: Silicon influences the grain structure of aluminum alloys, leading to finer and more uniform grain sizes. This finer grain structure enhances the mechanical properties and improves the overall performance of the alloy, including its fatigue resistance and toughness.
5. Improved Machinability: Aluminum alloys with silicon additions exhibit improved machinability. The presence of silicon helps in reducing tool wear and improving chip formation during machining processes, leading to better surface finishes and increased productivity.

Overall, the addition of silicon to aluminum alloys plays a crucial role in enhancing their castability, mechanical properties, and machinability, making them suitable for a wide range of industrial applications, including automotive, aerospace, construction, and consumer electronics.