Chemical Engineering Basics

Q1: Old cycle handles are coated with nickel using

A cementation.

B spray coating.

C galvanising process.

D tinning process.

ANS:B - spray coating.

Spray coating, also known as spray painting or aerosol coating, is a method of applying a thin layer of coating material onto a surface using a spray gun or aerosol can. This technique is widely used in various industries for surface finishing, protective coating, and decorative purposes. Here's how spray coating typically works:

  1. Preparation: Before applying the spray coating, the surface to be coated is prepared by cleaning, degreasing, and sometimes priming to ensure proper adhesion of the coating material.
  2. Coating Material: The coating material, which can be paint, varnish, lacquer, enamel, or a protective coating such as powder coating, is loaded into a spray gun or aerosol canister.
  3. Spraying: The spray gun or aerosol canister atomizes the coating material into small droplets or particles. The fine mist or spray is then directed towards the surface to be coated.
  4. Application: The operator moves the spray gun or aerosol canister evenly across the surface, applying a consistent layer of coating material. The distance between the spray nozzle and the surface, as well as the spraying technique, are adjusted to achieve the desired coverage and thickness of the coating.
  5. Drying/Curing: After the coating is applied, it needs to dry or cure to form a solid, adherent layer. The drying or curing process can occur through air drying, heat curing, or chemical reaction depending on the type of coating material used.
Spray coating offers several advantages:
  • Uniform Coverage: Spray coating provides uniform coverage over complex shapes and surfaces, ensuring even protection or color distribution.
  • Efficiency: It allows for quick application, reducing labor time and costs compared to other coating methods.
  • Versatility: Spray coating can be used with a wide range of coating materials, making it suitable for various applications and substrates.
  • Control: Operators can adjust the spray pattern, flow rate, and thickness of the coating to meet specific requirements.
Overall, spray coating is a versatile and efficient method for applying coatings to surfaces, offering benefits such as uniform coverage, efficiency, and versatility. It is commonly used in industries such as automotive, aerospace, construction, and manufacturing for surface finishing and protection.



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