Q1: Pellets are not as popular a burden as sinter in the iron blast furnace, because of their

ANS:B - swelling tendency.

Swelling tendency refers to the propensity of a material to increase in volume when subjected to certain conditions or environments. In the context of ironmaking, swelling tendency is particularly relevant to materials used as burden in blast furnaces, such as iron ore pellets and sinter. Here's an explanation of swelling tendency in the context of ironmaking:

1. Iron Ore Agglomerates: Iron ore pellets and sinter are common types of iron ore agglomerates used as burden materials in blast furnaces. These agglomerates are produced by agglomerating fine iron ore particles with binders and additives.
2. Effects of Swelling: When iron ore agglomerates are charged into the blast furnace and subjected to high temperatures, they are exposed to conditions that can cause them to swell. Swelling of the burden materials can have several effects, including:
   • Increased Porosity: Swelling of the burden materials can lead to an increase in their porosity, creating pathways for the flow of gases through the burden.
   • Improved Permeability: Increased porosity can enhance the permeability of the burden, allowing for better penetration of reducing gases and facilitating gas-solid reactions.
   • Uniform Gas Distribution: Swelling can help distribute the reducing gases more uniformly throughout the burden, promoting more efficient reduction reactions.
   • Reduced Pressure Drop: Swelling can mitigate the formation of dense zones within the burden, reducing the pressure drop across the burden and improving furnace operation.
3. Factors Affecting Swelling Tendency: The swelling tendency of iron ore agglomerates is influenced by various factors, including:
   • Composition: The composition of the agglomerates, including the types and proportions of iron ore fines, binders, and additives, can affect their swelling behavior.
   • Temperature: Swelling tendency is often more pronounced at higher temperatures, as the materials become more plastic and undergo thermal expansion.
   • Gas Atmosphere: The composition and characteristics of the gas atmosphere in the blast furnace can influence the swelling behavior of the burden materials.
4. Optimization: Understanding and controlling the swelling tendency of iron ore agglomerates is important for optimizing blast furnace performance and efficiency. By adjusting the composition and processing parameters during agglomeration, engineers can tailor the properties of the burden materials to achieve the desired swelling behavior and maximize furnace productivity.

In summary, swelling tendency in ironmaking refers to the propensity of iron ore agglomerates to increase in volume when exposed to high temperatures in the blast furnace. Proper management of swelling tendency is essential for optimizing furnace operation and maximizing iron production.