Q1: Pick out the wrong statement about powder metallurgy technique.

ANS:A - Powder metallurgy techniques are applied at room temperature.

The statement "Powder metallurgy techniques are applied at room temperature" is incorrect. Powder metallurgy processes involve the consolidation and shaping of metallic powders to form solid components, and these processes typically require elevated temperatures rather than being conducted at room temperature. Here's a detailed explanation of why powder metallurgy techniques are not applied at room temperature:

1. Sintering Process: One of the key steps in powder metallurgy is sintering, where the metal powders are heated to a temperature below their melting point but high enough to cause bonding between the particles. During sintering, the metal powders are compacted into a desired shape, and the application of heat allows for diffusion and bonding of the particles. This process results in densification and the formation of a solid component with improved mechanical properties.
2. Temperature Requirements: Sintering temperatures typically range from a few hundred to over a thousand degrees Celsius, depending on the specific materials being processed and the desired properties of the final component. These elevated temperatures are necessary to facilitate the diffusion of atoms across the particle boundaries, enabling the particles to bond together and form a cohesive structure.
3. Enhanced Material Properties: The application of heat during powder metallurgy processes not only facilitates particle bonding but also allows for the elimination of pores and the refinement of microstructures, leading to improved mechanical properties such as strength, hardness, and wear resistance in the final component. These enhanced material properties contribute to the versatility and effectiveness of powder metallurgy as a manufacturing technique.
4. Variety of Powder Metallurgy Processes: Powder metallurgy encompasses a range of processes beyond sintering, including compaction, consolidation, and post-processing steps such as heat treatment and machining. While some of these processes may occur at or near room temperature, the critical step of sintering typically requires elevated temperatures to achieve the desired material properties and component characteristics.
5. Industrial Applications: Powder metallurgy techniques are widely used in various industries, including automotive, aerospace, electronics, and medical devices, to produce a diverse range of components with complex geometries and tailored properties. The ability to control the sintering process parameters, including temperature, time, and atmosphere, allows manufacturers to achieve precise control over the final product characteristics.

In summary, powder metallurgy techniques are not applied at room temperature but instead involve the controlled application of heat to consolidate and shape metallic powders into solid components. The use of elevated temperatures, particularly during the sintering process, is essential for achieving the desired material properties and ensuring the quality and performance of the final components produced through powder metallurgy.