Mechanical Operations - Engineering

Q1:

Which of the following agitators having a large blade area, rotating at slow speed is used for mixing high viscosity liquids ( > 50000 centipoise) ?

A Propeller

B Helical screw

C Flat blade turbine

D Curved blade turbine

ANS:B - Helical screw

The agitator that is typically used for mixing high viscosity liquids (greater than 50000 centipoise) with a large blade area and rotating at a slow speed is the Flat Blade Turbine.

Explanation:

  • Flat Blade Turbine: This type of agitator is designed with flat blades that provide a large surface area relative to the volume being mixed. It operates effectively at slow speeds to handle high viscosity fluids.
  • Characteristics:
    • Large Blade Area: The flat blades of this turbine agitator create significant surface contact with the liquid, promoting efficient mixing and circulation.
    • Slow Speed: It rotates at slower speeds to prevent excessive shear and turbulence, which can be detrimental in high viscosity liquids.
    • Applications: Ideal for mixing applications where the viscosity of the liquid exceeds 50000 centipoise (cP), such as in the chemical, food processing, and pharmaceutical industries.
  • Other Agitators:
    • Propeller: Generally used for low to medium viscosity fluids due to its high-speed mixing capability.
    • Helical Screw: Also known as ribbon agitators, used for viscous materials but may not handle very high viscosity liquids as effectively as flat blade turbines.
    • Curved Blade Turbine: Suitable for a wide range of viscosities but typically used in moderate viscosity applications.
Therefore, among the options provided, the Flat Blade Turbine agitator is specifically designed for mixing high viscosity liquids (> 50000 centipoise) due to its large blade area and slow rotational speed, which ensures effective mixing without excessive shear.